Lightweight Composite Flooring Systems
COMFLOOR®
Lightweight composite flooring systems engineered for rail and road mobility, combining modular construction, function integration and efficient installation.
Our Solutions
Product Overview
Vehicle flooring must combine low weight, structural performance, fire protection and long service life while supporting efficient vehicle assembly. COMFLOOR® meets these requirements through a modular composite flooring system developed for rail and road vehicles.
The system can integrate functions such as heating directly into the floor structure, reducing interfaces and simplifying installation. Its modular architecture supports customised vehicle programmes, including lot-size-one configurations and model changes implemented in a single step.
Designed for serial production and long-term operation, COMFLOOR® combines efficient assembly with maintenance-free performance over an extended service life.
Key benefits
Lightweight Construction
Reduces vehicle weight while maintaining the structural performance required for demanding mobility applications.
Functional Integration
Heating and other functions can be incorporated directly into the modular flooring system.
Fast Installation
Pre-engineered modules and reduced interfaces support faster, simpler vehicle assembly.
Fire Protection
The system is designed for the demanding fire-safety requirements of railway and mobility applications.
Flexible Configuration
Modular construction supports customised vehicles, model variants and lot-size-one programmes.
Maintenance-Free Performance
Engineered for a long service life with no scheduled floor-system maintenance required.
Applications
High-speed Rail
Regional & Intercity Rail
Metro
Tram
Double-deck Trains
Bus & Road Mobility
Engineering
Engineering Behind COMFLOOR®
Requirements
System Engineering
Integration
Manufacturing
Pre-assembly
Serial Production
COMFLOOR® engineering begins with vehicle geometry, load cases, interfaces and the functions required in the floor. The modular architecture is then configured for the specific vehicle platform.
Composite sandwich construction combines low weight, durability and dimensional stability. Functional integration and offline pre-assembly reduce interfaces at the vehicle and support an efficient transition from engineering to serial production.
Available Systems / Solutions
A cost-efficient configuration for applications requiring the core benefits of lightweight composite flooring.
A balanced modular flooring configuration for a broad range of rail and mobility applications.
An enhanced configuration for projects requiring additional integrated functions and performance.
Related Solutions
Ready to discuss your next vehicle programme?
Talk to our engineering team about your vehicle, component and integration requirements.